Pick to Light Solution Saves Direct Selling Company $1.5 Million in Labor
Since its founding in 1992, a direct selling / e-commerce business had been using a paper order picking methodology. By 2000 their product range expanded to over 1,500 SKUs, including vitamins, cosmetics, cleaning supplies and automotive products. The company distributors had also grown to over 100,000 worldwide, and most of them had started using the direct seller’s website to place orders expecting faster order processing.

Catalog Distributor Meets Rising Volumes and Improves Customer Service with a new Pick to Light and Container Routing System.
Rapid growth presented a cataloger of paper products, gifts and home decorating items with a major challenge. How could they process more orders than ever before, and do it with higher levels of speed, accuracy and cost efficiency to provide their customers with the best service possible?

High Performance Picking System Eliminates Replenishment Labor
A high performance picking system (HPPS), an intelligent combination of mechanics and software, met project requirements for a redesigned central warehouse and distribution center of a European cutlery supplier. The pick-to-light system, storage and retrieval machines allow for the quick, efficient and ergonomic replenishment of stock. The HPPS eliminated labor and automatically re-slotted slow moving SKUs.

Large SPANCO Jib Crane Helps Keep Food Redistribution Forklift Fleet Running Efficiently
One of the nation’s largest food redistributors manages a 275,000 square foot facility that is used as a redistribution hub for dry, frozen and refrigerated food products. Because forklifts are a core component of the redistribution center, downtime due to maintenance can translate into a loss of profit. Installation of the SPANCO jib brought immediate value to the maintenance department. Daily battery change outs could be done more efficiently and no longer required the presence of two employees. Previously a motor change out took as long as an hour and a half could now be accomplished in 10 to 15 minutes.

Telescoping Bridge Helps Overcome Spacing Issues
Work Station Crane w/Telescoping Bridge with Chain Hoist helps overcome spacing issues for a supplier of machined components. “The telescoping WSC allowed us to maximize our available space while keeping the work area free of obstructions”. Machining operations occur in order across three different CNC machines, located side by side, arranged in a line. Operators are required to take a blank out of dunnage, perform a brief machining operation on a workbench in front of them and then load the blank into a CNC machine. The machined part is then unload and placed into finished dunnage and moved to the next process in the line if needed.

Work Station Crane’s Flexibility Wins Customer’s Loyalty
An Electric Lift Truck Manufacturer needed a work station crane to lift truck parts of different sized and shapes from a steel cart and moved into a room where precision measuring takes place on a laser measuring table. They needed a system for their fragile application and have the flexibility to change or add to it as need in the field.

Hybrid System Used In Place of Conventional Enclosed Track
Industry: Manufacturer of Gears and Gear Cutting Machinery for the Auto Industry. Application: Large, heavy machined parts are brought in on pallets to have tolerances measured. Parts are picked from the pallet, moved to the testing machine, and once testing is complete moved back to the pallet and on to the next operation. Several Stations perform similar processed very close to each other.

Work Station Crane Helps Protect Product And Workers In Fabricated Stone Industry
A Free Standing Work Station Bridge Crane with a 1000# aluminum bridge and chain hoist was installed for a Manufacturer of Fabricated Stone Products. The Application was that large stones slabs are loaded and unloaded by hand or with fork trucks. Both methods caused problems with space, safety, and productivity. Not to mention the stress caused by the fact that the slabs are hand picked by the customer and any damage to the slab would be a very costly and time-consuming mistake. The crane system has helped to recruit and retain good employees by allowing them to work in a safe environment.

Back Saving Pallet Level Loaders Win Accolades from Workers
Learn how preprinted newspaper inserts are fed into inserting drums using a level loader, which has virtually eliminated back complaints and reduced bending and stooping to create a more ergonomic working environment.

Pallet Level Loaders Provide Relief from Back Problems, Reduce Worker Fatigue and Speed Production
Learn how a brick company created an ergonomic solution for its employees through the use of self-leveling pallet handling equipment. The pallet load leveler is designed to automatically keep the top layer of bricks at the most convenient height for loading and unloading. As workers transfer bricks from conveyors to pallets, the load lowers automatically, keeping the top level waist-high for worker convenience.